Coalescing filters eliminate liquid pollutants from compressed air and gas processes. They should be preceded by general-purpose filters in order to keep them from clogging too quickly.

They typically are less prone to pressure drop as well as higher flow rates than particulate filters. They also have faster performance and take up lesser space to be installed.

Difference

One of the main differences between the oil separator filter and coalescing filter filters is that the former removes droplets of liquid from gas streams. Coalescing filter elements use multiple layers of fibers in order to collect the oil mist and mix with larger droplets which can be affected by gravity. They then drop to the sump at the top of the element.

Droplets of water are collected in a drain system or collected by a lines that scavenge them and return them to the compressor to be recirculated. Oil scavenging is an important function that improves compressor performance and minimizes the possibility of contaminant buildup in the air compressor.

When determining the size of an oil coalescing filter, you must consider factors like the pressure of the system, flow rates as well as the kind of contaminants that you wish to eliminate, and the capacity of holding dirt. Additionally, be aware of the pressure that will be incremental or fixed drop over the coalescing filter element. The pressure drop that is fixed comes from the replacement of the housing and filter element The incremental pressure drop result from the dirty element that must work harder to overcome the force of drag created by the liquid droplets.

Comparison

The Coalescing filter removes liquid contaminants and gas particles in compressed air. They function by screening based on the difference between different chemical molecular masses and the density. When it comes to separation of water and oil and separation, the baffle walls of the coalescing filter redirect heavier oil molecules to a drain area while permitting lighter water vapor to pass through the filter. The vapors and droplets eventually coalesce to form large drops which drain by gravity.

The filtering elements for coalescence can be hydrophilic or oleophilic, depending on your application’s requirements. If you select a hydrophilic material, it will speed up the amalgamation of the tiny droplets, and increase the draining value.

It is essential to pick the appropriate housing for the coalescing filter element. It has to be constructed from materials that are able to stand up to the pressure of the system and also flow rates. The material should also be chemically compatible with any contaminants they will remove. This means that it works efficiently and effectively for a long time.

Functions

In contrast to oil separator filters coalescing filters do NOT use the separation process to remove the oil. This type of filter uses the process of coalescence to eliminate contaminating liquid aerosols and air gas streams. The process involves combining smaller drops with larger ones. This means that the heavier droplets fall and drained away from the system. This type of filter is designed to assess the pressure in the system, flow rates, and types and the amount of contaminants to be filtered out. The filter also has an inside-outlet that is partitioned to keep solid particles from entering into the filtration unit.

The filter also contains multiple layers of fibrous material that keep liquid droplets in place and prevent mist. In the event that droplets are combined, they expand enough that they are able to resist gravity and fall into an extraction chamber in the bottom of the filter. This enables you to easily remove these droplets from the gas stream, and then eliminate these from your system. This is essential since it lowers the possibility from contaminating other parts the system, and also improves drainage values.

Choosing the Right Compressed Air Filter

Air compressor filters should be capable of removing aerosols and liquid droplets particles. They also need to handle gases, vapors and odors. Coalescing filter elements work through making tiny drops of water and oil adhere together (coalesce) and form bigger droplets that weigh enough to sink into the lower part of the filter where they are drained out.

Air filters come in a variety of size and filtration levels. It is essential to pick the best filter that meets your needs as a business.

Making the wrong decision about your air filter can lead to serious problems for your business. If you choose the wrong type of filter, it is not able to remove the contaminants required by your business cause expensive waste of energy. A good example is using a charcoal filter to remove gas and odors can make the oil over-saturate the filter, which can cause it to wear out over the shortest amount of time. phu kien may nen khi This will require the system to be shut down in order to replace the filter.